{"id":147,"date":"2022-07-14T23:02:39","date_gmt":"2022-07-14T15:02:39","guid":{"rendered":"https:\/\/acomold.com\/what-is-residual-melt-cushion-for-thermoplastic-processing.html"},"modified":"2023-07-26T18:24:30","modified_gmt":"2023-07-26T10:24:30","slug":"what-is-residual-melt-cushion-for-thermoplastic-processing","status":"publish","type":"post","link":"https:\/\/www.acomold.com\/what-is-residual-melt-cushion-for-thermoplastic-processing.html","title":{"rendered":"What is residual melt cushion for thermoplastic processing?"},"content":{"rendered":"<p>Cushion is used to ASSURE colete material mold cavity complete FILL 2 PACK is achieved. Precise molding uses a &#8220;FIXED&#8221; VOLUME shot size of a PLUNGER or screw pot like the SODICK system, where an ASSURED excess melt VOLUME is injected to make up for SHRINKAGE.<br \/>\nMelt cushion is added the Screw Inject STROKE because the shut-off ring has a &#8220;FLOAT&#8221; distance and the added CUSHION ASSURES a final PEAK PACK AMOUNT. Both Barrel ID and screw shut-off clearance change with WEAR.<\/p>\n<p>Cushion should be a minimum amount that is injected and the next cycle, after screw return.<br \/>\nEND of screw return should be a few seconds before mold opening and RPM determined by the material &#8220;Heat&#8221; sensitivity.<\/p>\n<p>Generally, 3-7 mm should be correct in most cases. You should keep in mind, that melt cushion value should be stable cycle to cycle within 0,1-0,2mm (depends on product precision requirements), and cushion value must be bigger than decompression after dossing &#8211; otherwise you lose control over injectable volume.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Cushion is used to ASSURE colete material mold cavity complete FILL 2 PACK is achieved. Precise molding uses a &#8220;FIXED&#8221; VOLUME shot size of a PLUNGER or screw pot like the SODICK system, where an ASSURED excess melt VOLUME is injected to make up for SHRINKAGE. Melt cushion is added the Screw Inject STROKE because [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":7638,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[20],"tags":[],"class_list":["post-147","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-faq"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v20.5 (Yoast SEO v24.5) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is residual melt cushion for thermoplastic processing? - ACO Mold<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.acomold.com\/what-is-residual-melt-cushion-for-thermoplastic-processing.html\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What is residual melt cushion for thermoplastic processing?\" \/>\n<meta property=\"og:description\" content=\"Cushion is used to ASSURE colete material mold cavity complete FILL 2 PACK is achieved. 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